Elevator progress
I've worked another 27 hours since last post (3. March), and status is now that I'm ready to pull the blind rivets on the internal ribs (E1008), and then to proceed with riveting the front spar assembly to the left and right skin assembly.
My goal is to have the elevator completed by next weekend. I've ordered the crimp tool from Stein Air required in step 09-24 step 10. I also added some extra pins and sockets in case I should scrap some of the supplied one (they are quite small).
My goal is to have the elevator completed by next weekend. I've ordered the crimp tool from Stein Air required in step 09-24 step 10. I also added some extra pins and sockets in case I should scrap some of the supplied one (they are quite small).
The skins ready for priming (Friday 8th March). |
A lot of dimpling has to be done. |
Dimpling the skins with the c-frame. |
The manual calls for AD3-3.5 rivets on the Elevator Trim Pushrod, but that is definitely to short. 4.5 length fits perfectly. I used the squeezer to double flush rivet the three parts together. |
The two trim tab parts ready for rivets. The contact areas for the foam bars is scuffed. I had forgot one of the areas, and had to mask up the area with tape and use Acetone to get the priming off. |
Riveting the trim tab spar and tab horns to the bottom skin. |
Finished! |
Riveting the two tip ribs together. Quite straight forward. |
The L & R spar assembly completed. |
The left skin is riveted to the rear spar. I hung the whole assembly on some wood pieces fixed to the working table. |
Same on the right. This arrangement made it quick to set those rivets. |
I was a bit worried of how the riveting the rear spar with the special bucking bar would work out. It turned out to be an easy task. Below is a video showing it. |
Both elevators ready to get their front spar assembly riveted on, and then the trailing edge with the foam ribs glued in with tank sealant. That's another exiting task never done before. |
I'm quite satisfied with the quality of the riveting work😁 Learning by doing and reading. Sports tape on the mushroom set and a relatively low setting on the gun, gives very good result. |
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